您的服务器是否经历过散热不均匀导致的频繁宕机？是否因线缆混乱而被迫延长运维时间？机柜承重不足导致设备变形，是偶然还是必然？

Has your server experienced frequent downtime due to uneven heat dissipation? Was it forced to extend the operation and maintenance time due to cable chaos? Is the deformation of equipment caused by insufficient load-bearing capacity of the cabinet accidental or inevitable?

据IDC报告，42%的企业因机柜设计缺陷，每年多承担15%的运维成本。

According to an IDC report, 42% of enterprises bear an additional 15% of annual maintenance costs due to cabinet design defects.

1.行业中，钢板厚不代表质量好，结构才是承重灵魂。通宇恒诚实验室曾拆解某的“厚钢板机柜”发现内部无横梁加固,满载时底板凹陷达到3mm。

In the industry, thick steel plates do not necessarily mean good quality, structure is the soul of load-bearing. Tongyu Hengcheng Laboratory once dismantled a certain brand's "thick steel plate cabinet" and found that there was no crossbeam reinforcement inside, and the bottom plate depression reached 3mm when fully loaded.

通宇恒诚方案：

Tongyu Hengcheng Plan:

动态骨骼承重技术：通过拓扑优化算法设计桁架结构，42U机柜极限承重突破2000kg

Dynamic bone load-bearing technology: using topology optimization algorithm to design truss structure, the ultimate load-bearing capacity of 42U cabinet exceeds 2000kg

盲插式孔位系统：兼容EIA-310-E/GB/T3047.2双标准，解决跨设备安装错位难题。

Blind plug-in hole system: compatible with EIA-310-E/GB/T3047.2 dual standards, solving the problem of cross brand equipment installation misalignment.

2.多开散热孔不等于散热好，乱流可能让热效率降低40%！

2. Opening multiple heat dissipation holes does not necessarily mean good heat dissipation. Turbulent flow may reduce thermal efficiency by 40%!

传统圆孔机柜易形成气流漩涡，某金融客户核心交换机出风口温度高达78℃

Traditional circular hole cabinets are prone to forming airflow vortices, with a core switch outlet temperature of up to 78 ℃ for a financial customer

仿生蜂巢导流层：基于CFD流体仿真设计六边形蜂窝矩阵，散热效率提升65%，噪音下降12dB

Biomimetic honeycomb guide layer: based on CFD fluid simulation design of hexagonal honeycomb matrix, heat dissipation efficiency increased by 65%, noise reduced by 12dB

AI温控预警模块（选配）：实时监测柜内微环境，微信自动推送过热预警。

AI temperature control warning module (optional): Real time monitoring of the microenvironment inside the cabinet, automatic push of overheating warning through WeChat.

3.机箱机柜设计散热通道：在机箱机柜的结构设计上，规划合理的空气流动通道，例如采用前进后出或下进上出的通风方式，使冷空气能够有效地流经发热部件，带走热量。

3. Design heat dissipation channels for chassis cabinets: In the structural design of chassis cabinets, plan reasonable air flow channels, such as using forward and backward or downward and upward ventilation methods, so that cold air can effectively flow through heating components and take away heat.

安装散热风扇：在机箱机柜的合适位置安装风扇，通常包括顶部、后部或侧板等位置。风扇的数量和功率根据机箱机柜的尺寸、设备发热量等因素进行合理配置。

Installing a cooling fan: Install a fan in a suitable location on the chassis cabinet, usually including the top, rear, or side panels. The number and power of fans should be reasonably configured based on factors such as the size of the chassis and cabinet, equipment heat generation, etc.

选择导热性能好的材质：机箱机柜的主体结构采用导热性能良好的金属材料，如铝合金或钢材。铝合金具有重量轻、导热性能佳的特点，能够快速将设备产生的热量传导到机箱机柜表面，再通过空气对流散热。

Choose materials with good thermal conductivity: The main structure of the chassis and cabinet is made of metal materials with good thermal conductivity, such as aluminum alloy or high-quality steel. Aluminum alloy has the characteristics of light weight and good thermal conductivity, which can quickly transfer the heat generated by equipment to the surface of the chassis and cabinet, and then dissipate it through air convection.

应用散热涂层或材料：在机箱机柜内部或发热部件表面涂抹散热涂层，或者使用导热垫、导热胶等材料，增强热量传递效果。散热涂层可以提高表面的散热系数，加快热量散发；导热垫和导热胶则用于填充发热部件与散热器或机箱机柜之间的间隙，减少热阻，使热量能够更顺畅地传递。

Application of heat dissipation coating or material: Apply heat dissipation coating inside the chassis cabinet or on the surface of the heating components, or use thermal pads, thermal adhesives and other materials to enhance the heat transfer effect. Heat dissipation coating can improve the surface heat dissipation coefficient and accelerate heat dissipation; Thermal pads and thermal adhesives are used to fill the gaps between heating components and heat sinks or chassis cabinets, reducing thermal resistance and allowing for smoother heat transfer.

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